Sezvatinoziva tese, zvigadzirwa zvesimbi zvakaita searuminiyamu kana hunyanzvi hwesimbi zvinoda kushandiswa kwetekinoroji yekubatanidza. Kubatanidza ndiro danho rakakosha zvikuru mukugadzirwa kwechinhu chebasa. Hazvigoneke kucheka zvinhu kuti zvive chimiro chaunoda panguva imwe chete, zvichiita kuti kusanganisa kuve chinhu chakakosha.
Kuwedera, senzira yetsika yekugadzira uye tekinoroji, hakuna kushandiswa mumaindasitiri kwenguva yakareba, asi kukura kwayo kwave kuchikurumidza zvikuru. Mumakumi mashoma emakore, kuwedera kwakaita mipiro yakakosha mukusimudzira hupfumi hwemaindasitiri muzvikamu zvakawanda zvemaindasitiri uye kunoshandiswa zvakanyanya muminda yakasiyana-siyana yakakosha senge ndege, kuvaka ngarava, kugadzira mota, kuvaka mabhiriji, ruzivo rwemagetsi, kuchera matombo kunze kwenyika, uye zvivakwa zvesimbi zvezvivakwa zvirefu. Izvi zvakasimbisa kuwedera sehunyanzvi hwekugadzira hwakakosha uye chidzidzo chakakosha mune zvesainzi yezvinhu, zvichivhura chitsauko chitsva mukubatana kwetekinoroji.
Kuwedera, kunozivikanwawo se fusion welding, inzira yekugadzira uye tekinoroji inobatanidza simbi kana zvimwe zvinhu zve thermoplastic (senge mapurasitiki) kuburikidza nekupisa, tembiricha yakakwira, kana kumanikidzwa kwakakwira.
Kusonta kwemazuva ano kunoshandisa simba rakasiyana-siyana, kusanganisira marimi egasi, ma arc emagetsi, ma laser, ma electron beams, friction, uye ma ultrasonic waves. Nhasi, ndichatarisa tekinoroji yekusonta inoshandisa ma lasers senzvimbo yesimba.
Nheyo dzeMichina yeLaser Welding
Muchina wekusonwa nelaser unoshandisa simba relaser beam kunyungudutsa pamusoro pezvinhu, nokudaro zvichiita kuti zvinhu zvibatane. Laser beam inonangidzirwa panzvimbo diki zvikuru kuburikidza nemalenzi kana ma reflectors, zvichiita kuti ikwanise kusanganisa simba munguva pfupi. Izvi zvinokwidza tembiricha yenzvimbo yekusonwa neworkpiece pamusoro penzvimbo yekunyunguduka, zvichiita kuti iite seam yakanyunguduka inotonhorera uye inosimba kuti igadzire weld seam.
Hunhu hweMichina yeLaser Welding
- Kunyatsoongorora: Nzvimbo yelaser yakatarisana idiki kwazvo, zvichiita kuti pave nekudzora kwakanyatsojeka nzvimbo yekuwedera uye kudzika kwayo.
- Kumhanya Kukuru: Michina yekucheka neLaser inopa mwero wekunyunguduka nekukurumidza, zvichivandudza zvakanyanya kushanda zvakanaka kwekucheka nekushandisa.
- Nzvimbo Yakamanikana Inokonzerwa Nekupisa (HAZ): Kuwedera kunokanganisa chete nzvimbo yebasa, pasina kukanganisa mashandiro ezvimwe zvikamu.
- Kuzvigadzira Kwepamusoro: Michina yekubatanidza neLaser inogona kubatanidzwa nemidziyo inoshanda otomatiki kuti igadzire mitsetse yekugadzira inoshanda uye inongoerekana yagadzirwa.
Mabhenefiti eMichina yeLaser Welding
Muchidimbu:
- Kumhanya kwekuwedera kunokurumidza kana tichienzanisa nenzira dzechinyakare.
- Misono yeweld inonakidza zvikuru uye inoda kukuya zvishoma kana kuti kwete.
- Kuchengetedza mari yevashandi zvinobudirira, zvichibatsira zvikuru kuderedza mari yekugadzira.
- Kurasikirwa kushoma kwezvinhu panguva yekunamira, pasina zvinhu zvinokuvadza kana zvimwe zvinosvibisa zvinogadzirwa.
Zvakaipa zveMichina yeLaser Welding
Dambudziko guru remichina ye laser welding inyaya yekuti inodhura zvakanyanya kutenga michina iyi pakutanga. Pakutanga,michina ye laser yekuwedera inobatwa nemaokozvaidhura nekuda kwemutengo wakakwira wemalaser. Zvisinei, mumakore achangopfuura, mitengo yemalaser yakadzikira zvakanyanya, zvichikonzera kudzikira kwakafanana kwemutengo wemichina yelaser inobatwa nemaoko.
Vazhinji vashandisi vakataura kuti michina yekuwedera yelaser ye1500W inogadzirwa nemaoko yakakura uye inotora nzvimbo yakawanda. Sezvakaratidzwa mumufananidzo uri pamusoro, muchina wedu wekuwedera welaser welding wemaoko unoshandisa dhizaini yekabati diki yakabatana, ichideredza huwandu hwayo neinenge 50%.
Michina yekubatanidza nelaser inobatwa nemaoko ine zvakanakira zvikuru pakusanganisa machira esimbi akatetepa ekare. Kubva pamaonero ekugadzira, parizvino isarudzo yakanaka kwazvo.
Maumbirwo eMichina yeKushongedza yeLaser Inobatwa Nemaoko
Muchina wekuwachisa welaser unobatwa nemaoko unonyanya kuve nezvinhu zvinotevera: jenareta yelaser, musoro wekuwachisa (tochi), kadhi rekudzora, waya yekudyisa, sisitimu yekutonhodza, uye magetsi echassis.
- Jenareta yeLaser: Mudziyo unoburitsa chiedza chelaser, unoshanda sechimwe chezvinhu zvikuru zvemuchina we laser welding unobatwa nemaoko. Nekuda kwehukuru uye zvipingamupinyi zvekutakura, simba relaser hariwanzo kukwirira zvakanyanya, kazhinji rinotangira pa1000W kusvika 2000W. Sezvo welding ichinanga zvinhu zvesimbi, fiber lasers—idzo dzinopa kushanda kwakanaka kwesimbi—dzinowanzo shandiswa.
- Musoro weWelding (Torch): Chinhu chinoshandiswa ne laser output uye wire feeding, chine handheld grip, reflectors, wire feed channel, uye nozzle. Ma nozzle akasiyana anogona kugadzirirwa kuti aenderane nenzvimbo dzakasiyana dzekugadzirisa. Misoro yewelding yakagadziriswa inogona kubata makona akafa, makona, uye mipata yakamanikana yakaoma kusvika.
- Kadhi Rekudzora: Rinozivikanwawo senzira yekudzora welding inobatwa nemaoko kana bhodhi rekudzora (rakatumidzwa zita rekuti rakaita semakadhi). Kusiyana nekushongedza kwechinyakare, welding yelaser inobatwa nemaoko ine sisitimu yekudzora yakangwara inobvumira vashandisi kugadzirisa maparamita akadai sesimba relaser, kutarisisa, uye kutungamira kwe oscillation. Kana yangoiswa, mashandiro anogona kutanga ipapo ipapo—kunyangwe vashandisi vasina ruzivo vanogona kuinyatsogona zviri nyore.
- Chinopa Waya: Mudziyo unopa waya yekuwelda. Kumhanya kwewaya kunofanirwa kugadziriswa zvichienderana nesimba uye kumhanya kwewelda; kudyisa nekukurumidza zvakanyanya kana kunonoka kunokanganisa kunaka kwewelda uye chitarisiko.
- Sisitimu Yokutonhodza: Michina yekuisa laser inobatwa nemaoko inoshandisa kutonhodza mhepo kana kutonhodza mvura. Kutonhodza mvura ndiyo nzira huru pamusika, inoda kuongororwa nguva nenguva uye kutsiviwa kwemvura inotonhodza kudzivirira kusvibiswa kwematangi. Michina yekuisa laser inotonhodza nemaoko inotonhodza mhepo yave tekinoroji iri kubuda mumakore achangopfuura. Chinhu chikuru chakanakira kubatanidzwa kwesisitimu yekutonhodza mhepo nechassis, zvichikonzera dhizaini inotakurika zvakanyanya inogona kutakurwa pabasa rekunze.
Michina yedu yekucheka nelaser inobatwa nemaoko inopa mhando yepamusoro yematanda, kumhanya kwekucheka nekukurumidza, uye misono yakasimba uye inoyevedza yekucheka.yakagadzirwa nemaoko inotonhorerwa nemvuraTochi inochinjika uye iri nyore kushandisa, zvichiita kuti tambo dzesimbi dzirambe dziri kure uye dzikwanise kuchinjika chero pakona pazvishandiso. Sezvambotaurwa, nzvimbo yakamanikana inokanganiswa nekupisa inoderedza kushanduka kwezvishandiso zvebasa, kuchinja kweruvara, uye zviratidzo zvekumashure. Kudzika kwetochi kwakakwana, zvichiita kuti chinyunguduke zvizere. Nozzle yetochi inongoshanda chete kana yabata simbi, zvichiwedzera kuchengetedzeka. Pamusoro pezvo, muchina uyu uri nyore kudzidza uye kushandisa—vashandiwo zvavo vanogona kuiswa pabasa mushure mekudzidziswa kwenguva pfupi, zvichideredza zvakanyanya mari yevashandi.
Zvikumbiro Zvinokurudzirwa
Tinokurudzira kushandisa michina ye laser welding mumamiriro ezvinhu anotevera:
- Nzvimbo huru dzekunamira dzinoda kushanda zvakanaka.
- Simbi ine ukobvu hwe 0.5mm kana kupfuura.
- Zvishandiso zvebasa zvine chekuita nekushongedza weld uye kudzivirira kuchinjika kwechinhu zvakakosha.
- Simbi dzakadai sesimbi isingatsvi, mapurati esimbi, uye aruminiyamu (kushongedza nelaser kwakakodzera zvinhu izvi).
- Mapurojekiti ane bhajeti rinonzwisisika. Kana uchironga kushandisa mari inosvika 10,000 RMB pamuchina we laser welding unoiswa nemaoko, gadzirira kutadza kushanda kwemidziyo nguva nenguva. Mutengo wemodhi yedu ye1500W unodarika 20,000 RMB, kusanganisira kugadzirisa maparameter uye kudzidzisa kugadzirisa michina.
- Vashandi vasina ruzivo rwekupinza simbi.
Zvinyorwa Zvakakosha
Michina yekuwedera nelaser inobatwa nemaoko haina kukodzera zvigadzirwa zvewelding zvakanyatsonaka kana zvinhu zvitete kwazvo. Pamusoro pezvo, haigone kuwedera mhangura tsvuku.
Ndeipi mhando yewaya yekuwedera inofanira kushandiswa?
Parizvino,michina yekuwedera nelasershandisa waya dzemumba kana dzekunze kwenyika. Waya dzemumba dzinodhura zvishoma, nepo waya dzinobva kunze kwenyika dzichidhura zvakanyanya. Sarudzo yewaya inoenderana nechinhu chebasa:
- Zvishandiso zvesimbi isina ngura zvinoda waya yesimbi isina ngura.
- Zvishandiso zvemhangura zvinoda waya yemhangura.
- Zvishandiso zvealuminium nealuminium alloy zvinoda waya yealuminium.
Zvinodiwa pamatanho akasiyana-siyana pamichina yakasiyana-siyana ye laser welding. Saizi ye weld haifanirwe kudarika dhayamita yewaya. Pakusarudza waya, tarisa zvinodiwa newaya—waya yakakora zvakanyanya inogona kusanyunguduka zvizere, nepo waya yakatetepa zvakanyanya isingakodzeri ku welding.
Kuenzanisa Pakati peLaser Welding neTraditional TIG Welding
- Kumhanya Kwekupinza: Musiyano wekumhanya pakati pekuisa laser nekuisa TIG hausi mukuru zvakanyanya, asi kuisa TIG (kunyanya kuisa gas metal arc welding) kunosanganisira kunyungudutsa waya, zvichikonzera kumhanya kunononoka zvishoma kana tichienzanisa nekuisa laser.
- Kushanda Kwekushongedza: Pakupedzisira, kunaka kwekubatanidza ndiko kunonyanya kukosha. Michina yedu yekubatanidza nelaser inogadzira ma welds anoyevedza kupfuura TIG welding.
Nguva yekutumira: Zvita-03-2025
