Maitiro Ekusarudza Simba reMuchina wekuchenesa neLaser: Gwaro Rekufananidza Zvinhu Zvakasiyana (Simbi, Pendi, Ngura)

Semugadziri anotungamira ane makore akawanda ehunyanzvi muR&D yekuchenesa michina yelaser, Jianyi Automation inogamuchira zvikumbiro zvakawanda zvekutenga uye mibvunzo yevatengi zuva nezuva. Mubvunzo unowanzo bvunzwa ndewekuti: "Munhu anofanira kusarudza sei simba rakakodzera remagetsi e ...muchina wekuchenesa nerazi"? "

Muchokwadi, mafekitori mazhinji anosangana nemafungiro asina kunaka panguva yekusarudza michina: vanofunga kuti simba rinobuda rakawanda rinogara riri nani kana kuti vanosarudza mamodheru ane simba shoma kuti vachengetedze mari. Izvi zvinowanzo tungamira kumari yekushandisa michina inoraswa uye mari yakawanda inoshandiswa, kana kuti kuchenesa kusina kunaka kunononotsa nguva yekugadzira.

Nhasi, tichishandisa ruzivo rwemakore anopfuura gumi rwekushanda muindasitiri, tinodzivisa mutauro wakanyanya uye tinoshandisa nzira dzakananga dzakagadzirwa kuti tibatsire mapoka ekutenga kuti asasangana nematambudziko ekusarudza uye mapoka ekushanda anotsanangura mashandiro ekushanda. Tinopa ruzivo rwakadzama rwezvinoitika zvemamodheru anotangira pa100W kusvika ku1000W, anosanganisira simbi dzakajairika dzakadai sesimbi yekabhoni, simbi isingatsvi, uye aruminiyamu, pamwe nemhando dzakasiyana-siyana dzehutachiona dzinosanganisira pendi yakakora, mavara engura, uye mafuta akawanda. Gwaro iri rinosanganisira mafomula ekusarudza anoshanda uye mazano makuru ekudzivirira - zvichiita kuti zvive zvakagadzirira kushandiswa kana zvaverengwa.

Kutanga, tsanangurai musimboti: Chinokosha pakusarudza simba chiri mukufunga nezve "zvinhu + mavara".

Iyomusimboti mukuru of kuchenesa nelaserkunosanganisira kuisa simba relaser pamusoro pezvinhu zvinosvibisa, zvichiita kuti zvitsvuke uye zvibve ipapo ipapo pasina kukuvadza substrate pachayo. Kusarudzwa kwesimba kunoda kuenderana ne "kushivirira kwezvinhu" uye "kuramba kwekusvibiswa" - kuve nechokwadi chekuti simba risina kukwana rinoguma nekucheneswa kusina kukwana, nepo simba rakawandisa richikonzera kukuvara kwe substrate kana kutambisa simba.

Heino pfungwa huru yekusarudza (记好, gare gare inoshanda zvakananga): Yakatetepa uye yakareruka yemavara + zvinhu zvisina kusimba → Simba rakaderera (100W–300W); Mavara akajairika + simbi dzakajairika → Simba repakati (300W–600W); Mavara akakora + zvinhu zvisingapfeki → Simba guru (600W–1000W).

Simba remagetsi: 100W–1000W; kupatsanurwa kwematanho ekushandiswa (kunyatsoenderana nezvinodiwa nefekitori)

Zvichibva pamamiriro ezvinhu akajairika ekuchenesa mumafekitori, takaisa magetsi anobuda kubva pa100W kusvika ku1000W muzvikamu zvitatu. Matanho ega ega anotsanangura mamiriro acho, zvinhu, uye marudzi emarara zvakajeka, zvichibvumira zvikwata zvekutenga nekushanda kusarudza sarudzo yakakodzera zvakananga pasina kudzokorora kufungisisa.

Danho rekutanga: 100W–300W (simba shoma, rakagadzirirwa kucheneswa zvakakwana)

Zvinhu zvinoshanda: simbi dzakareruka dzinokurumidza kupfekwa dzakadai sealuminium alloy nemhangura, pamwe chete nenzvimbo dzezvinhu zvakanyatsonaka uye zvikamu zvemagetsi.

Kune mavara ese: ngura diki, guruva, ganda rakatetepa reoxidation, ganda rakatetepa rependi (semuenzaniso, ngura pamusoro pezvinhu zvehardware, oxidation diki pazviumbwa zvemagadzirirwo akakodzera)

Maitiro ekushandisa: kuchenesa zvinhu zvidiki mumafekitori ekugadzirisa hardware, kubvisa guruva pamusoro pezvinhu zvemagetsi, uye kubvisa ngura zvishoma pazvishandiso zvealuminium alloy—zvakanakira kushandiswa kunoda kuchenesa kwakanyatsojeka uku uchideredza kukuvara kwesubstrate.

Mugadziri anoyeuchidza kuti: Kugadzika kwemagetsi uku hakuna kukodzera mavara akakora; kushandiswa kwekumanikidzwa kuchaita kuti kuchenesa kusashande zvakanaka uye kungada kucheneswa kakawanda, nokudaro zvichiwedzera mari yevashandi.

Danho rechipiri: 300W–600W (simba repakati, modhi yefekitori)

Zvinhu zvinoshanda: simbi yekabhoni, simbi isingasvibi, simbi yakakandwa, nedzimwe simbi dzemaindasitiri, idzo dziriwo sarudzo huru kumafekitori mazhinji nhasi.

Kune mavara ese: ngura ine ukobvu hwepakati, pendi ine ukobvu hwepakati, mavara emafuta (semuenzaniso, ngura iri pakati nepakati pazvivakwa zvesimbi, pendi yekare pamakeji emidziyo, mavara emafuta pamusoro pezvikamu zvemakanika)

Mashandisirwo anobatsira: kugadzirisa michina mumafekitori emuchina, kuchenesa zvikamu zvemaworkshop zvesimbi, kubvisa ngura kubva muzvikamu zvengarava, uye kugadzirisa zvikamu zvemotokari. Inoenzanisa kushanda kwekuchenesa nekudzivirira substrate, ichipa chiyero chepamusoro chemutengo-kushanda uye yakakodzera mafekitori mazhinji asina zvinodiwa zvakakosha.

Heino zano rinoshanda: Paunenge uchichenesa simbi yekabhoni, isa simba remagetsi ku400–500 W kuti uchenese zvakanaka; paunenge uchichenesa simbi isingatsvi, deredza simba remagetsi zvakakodzera kusvika ku300–400 W kuti usakuvadza kupenya kwepamusoro.

Danho rechitatu: 600W–1000W (ine simba guru, yakagadzirirwa kushandiswa zvine simba guru uye zvinorema)

Zvinhu zvinoshanda: mapurati esimbi akakora, zvivakwa zvesimbi, mapurani makuru, nezvimwe zvinhu zvinodzivirira kupera simba uye zvinorema.

Kune mavara ese: ngura yakawanda, pendi yakakora, mavara emafuta akawanda, uye oxide scales (semuenzaniso, ngura yakanyanya pazvivakwa zvikuru zvesimbi, mavara ependi akakora pamidziyo yekare, uye mavara emafuta akakora uye oxide scales pamusoro pechiumbwa).

Mashandisirwo anobatsira: kuchenesa zvivakwa zvesimbi zvepanze, kuchenesa matombo makuru, kubvisa ngura kubva muzvinhu zvinorema zvemuchina, uye kugadzirisa michina yekare. Yakanakira mafekitori makuru kana nzvimbo dzekuvaka dzine mavara akaomarara, zvinodiwa pakuchenesa zvinhu, uye zvinodiwa pakushanda nesimba.

Mugadziri anoyeuchidza kuti: Mamodheru ane simba guru anoshandisa simba rakawanda. Paunenge uchitenga, sarudza zvichienderana nehuwandu hwekuchenesa kwako. Kana kuchenesa kushoma kuri iko kunodiwa zvikuru, dzivisa kusarudza mamodheru ane simba guru kudzivirira kutambisa simba.

Nzira yekusarudza inoshanda (inoshanda zvakananga pasina zvikanganiso)

Mhinduro zhinji dzekutenga dzinoratidza kuti kusarudza mhinduro yakakodzera kunoramba kwakaoma kana uchingovimba nekuongorora mamiriro ezvinhu chete. Pazasi pane fomura yekusarudza inowanzo shandiswa mumugadziri wedu—iri nyore, iri nyore kurangarira, uye inobvumira kukurumidza kusarudza simba remagetsi nekubatanidza ma parameter:

Simba rinochinjika (W) = Ukobvu hwemavara (mm) × Kukosha kwezvinhu + Simba repasi (100 W)

Zvinyorwa Zvekuwedzera: 1. Coefficient Yezvinhu: Kune zvinhu zvisingakuvadzi (aruminiyamu, mhangura), shandisa 100; kune simbi dzemazuva ano (simbi yekabhoni, simbi isingasvibi), shandisa 200; kune zvinhu zvisingapfeki (maplate esimbi akakora, simbi yakakandwa), shandisa ukobvu hwe300.2.污渍 reference: Ngura yakatetepa/ pendi yakatetepa (≤0.1 mm); ruvara rwepakati (0.1–0.3 mm); ruvara rwakakora (≥0.3 mm). 3. Muenzaniso: Pakuchenesa workpiece yesimbi yekabhoni ine ngura yakakora ye0.2 mm, simba rinokurudzirwa i0.2 × 200 + 100 = 140 W; sarudza huwandu hwe100–300 W zvichienderana nemamiriro chaiwo ekushanda.

Kutenga/Kufanira Kuverengwa neBoss: Zvinhu Zvitatu Zvakakosha Zvekudzivirira Matambudziko Akajairika Pakusarudza Mamodheru (Zvichibva Pamhedzisiro Yebvunzo dzeMugadziri)

Tichishandisa ruzivo rwedu rwemakore akawanda rwekushandira vatengi, zvikanganiso zvakawanda zvekusarudza zvinobva mumaonero aya matatu akajairika. Nhasi tichazvijekesa zvese panguva imwe chete kuti tikubatsire kudzivirira kurasikirwa kusingakoshi:

1. Dambudziko 1: Dzivisa kutsvaga "simba guru" usingafungi. Vatengi vazhinji vanofunga kuti simba guru rinogara riri nani, asi izvi hazvisizvo—semuenzaniso, pakuchenesa zvikamu zvidiki zvearuminiyamu, kushandisa mudziyo une simba guru we1000W kunogona kukonzera kushanduka kwe substrate uye kukwenya pamusoro, zvichikonzera mhedzisiro isingabatsiri. Chinhu chakakosha chiri mukufananidza mamiriro ekushandiswa kwakakodzera.

2. Kudzivirira Kuwira Munjodzi II: Usakanganwa "kushivirira zvinhu." Simbi dzakasiyana dzinoratidza hunhu hwakasiyana hwekudzivirira kupisa nekupfekwa. Semuenzaniso, mhangura nearuminiyamu alloys dzine kushivirira kwakaderera, uye simba rakawandisa rinogona kukuvadza substrate; kusiyana neizvi, maplate esimbi akakora anoratidza kushivirira kwakanyanya asi anoratidza kushanda kwakaderera kwekuchenesa padanho remagetsi rakaderera. Ichi ndicho chikonzero nei tichigara tichisimbisa kuenderana kwakapetwa kaviri kwe "mhando yezvinhu + hunhu hwemavara."

3. Dambudziko 3: Kungotarisa pamagetsi chete ukuwo vachiregeredza kuenderana. Vamwe vagadziri vanowedzeredza zvinodiwa nemagetsi kuti vakwezve vatengi, asi mashandiro chaiwo anokundikana kusangana nezvinotaurwa. Sevagadziri vemidziyo yekutanga (OEMs), tinokurudzira kuti pakusarudza michina, vashandisi vafunge kwete nezvesimba chete asiwo nezvezviyero zvakakosha zvakaita se laser wavelength uye pulse width, sezvo izvi zvichikanganisa zvakananga kushanda kwekuchenesa uye kudzivirira substrate.

Chekupedzisira: Rutsigiro rwemugadziri rwakasiyana kuti rukubatsire kusarudza modhi chaiyo nemazvo.

Kusarudza muchina wekuchenesa nelaser kunogona kuita sekunge kwakaoma, asi nekutarisa pazvinhu zviviri zvakakosha - rudzi rwezvinhu uye hunhu hwemavara - uye kushandisa nzira dzakakodzera dzekusarudza pamwe chete nematambudziko akajairika ekudzivirira, unogona kuwana kuenderana kwakanyatsojeka. Maitiro aya haangoderedzi mari chete asiwo anoita kuti kuchenesa kushande zvakanaka.

Semugadziri anotungamira mukugadzira zvinhu zvine chekuita neR&D uye kugadzira masisitimu ekuchenesa laser anotakurika, Jianyi Automation ine timu yemainjiniya vane hunyanzvi vane ruzivo rwemakore anopfuura gumi muindasitiri, vane ruzivo rwakakura mumabasa akasiyana-siyana ekuchenesa mafekitori. Kana usina chokwadi nezvesimba rakakodzera renzvimbo yako kana kuti une zvinodiwa nezvinhu uye mavara chaiwo, usazeza kutibata zvakananga neruzivo rwakadzama. Tichapa hurongwa hwekusarudza hwakagadzirirwa iwe mahara uye tinokupa masevhisi ekuongorora panzvimbo kuti uve nechokwadi chekuti unoita sarudzo dzakangwara uye unonakidzwa nekushanda pasina matambudziko.

Mune ramangwana, tichagovana mamwe mazano anoshanda uye nzira dzekugadzirisa michina yekuchenesa nelaser. Tevedzera Jianyi Automation kudzivirira matambudziko akajairika muindasitiri, sarudza uye shandisa michina yekuchenesa nelaser nemazvo, uye ubatsire mafekitori kuderedza mitengo uku uchivandudza mashandiro.

PS: Pindura "Model Selection" mumeseji yakavanzika kuti ugamuchire "Laser Cleaning Machine Power Selection Comparison Table," iyo inopa simba rakakodzera rezvinhu zvakasiyana-siyana uye zvinosvibisa. Printa uye uishandise ipapo ipapo!


Nguva yekutumira: Chivabvu-26-2026